TYPES & STYLES
Solid hardwood floors come in a wide range of dimensions and styles, with each plank made of solid wood and milled from a single piece of timber. Solid hardwood floors were originally used for structural purposes, being installed perpendicular to the wooden support beams of a building. Modern construction techniques now rarely use wood building frames and solid hardwood floors are used almost exclusively for their appearance.
For flooring, solid wood has many limitations due to the natural characteristics of wood. Expansion and contraction of wood from moisture and temperature fluctuation puts many dimensional restrictions on solid wood floors. Typically, 5" wide and 3/4" thick boards are the largest that can be manufactured from solid wood without compromising the structure of the flooring (some manufacturers produce wider boards using proprietary milling techniques). There is, however, no standard size which will perform well in every environment. For contemporary construction techniques, the most significant characteristic of solid wood floors is that they are not recommended to be installed directly over concrete.
Wood flooring is a popular feature in many houses.
Engineered wood flooring is composed of two or more layers of wood in the form of a plank. The top layer (lamella) is the wood that is visible when the flooring is installed, and is adhered to the core (or substrate) which provides the stability.
Laminate, vinyl and veneer floors are often confused with engineered wood floors - laminate uses an image of wood on its surface, vinyl is plastic formed to look like wood, and veneer uses a thin layer of wood with a core that could be one of a number of different composite wood products (most commonly, high density fibreboard).
Engineered wood is the most common type of wood flooring used globally. North America is the only continent that has a larger solid wood market than engineered, although engineered wood is quickly catching up in market share.
Comparison of Solid Wood and Engineered Wood
It is very difficult to compare a solid wood floor to engineered wood floors, as there is a wide range of engineered wood floor qualities. There are several limitations on solid hardwood that give it a more limited scope of use: solid wood should not be installed directly over concrete, should not be installed below grade (basements) and it should not be used with radiant floor heating. Solid hardwood is also typically limited in plank width and is more prone to gapping and cupping with increased plank size. Solid wood products, on average, have a thicker 'sandable area' (the wood that is above the tongue), and can be installed using nails. Lastly, solid wood tends to be less expensive than engineered wood, but this, as with the 'sandable area,' depends on the quality of the engineered wood (most inexpensive engineered wood products are 'veneer' wood floors, and not 'engineered').
Engineered wood flooring has several benefits over solid wood, beyond dimensional stability and universal use. Patented installation systems (such as "click" or "G6") allows for faster installation, and easy replacement of boards. Engineered wood can use 'floating' installations, further increasing ease of repair and reducing installation times.
A wood laminate floor is simply plywood coated with a layer of veneer, making it appear to be solid wood. Today, there are a wide variety of choices when it comes to laminate flooring, from colors to thickness. Solid hardwood floors, at 3/4 inch, are twice as thick as wood laminates, which are typically 3/8 inch. This method of flooring is less expensive than solid wood flooring, and great if you need a quick, inexpensive fix and don't want to make a large investment.
Synthetic Plastic Laminates
Very similar to a wood laminate, plastic laminate is even more cost effective. It consists of a fiberboard that is thoroughly wrapped in layers of high-pressure laminate, a similar material to your kitchen countertop. Though cheaper, the disadvantage is that the floors wear out and cannot be sanded or refinished. The pattern of the floor repeats because laminate flooring is actually a photograph of real wood put onto a wood composite. When walking on laminates, they do not have the same sound as walking on real wood, but can be cleaned using most any cleaning products.
Solid Wood Manufacturing
Solid wood can be cut in three styles: flat-sawn, quarter-sawn, and rift-sawn. However, because only one side of the wood is visible on flooring, "quarter-sawn" and "rift-sawn" will have the same appearance.
Many solid woods come with "absorption strips" - grooves cut into the back of the wood that run the length of each plank. They are used to reduce cupping.
Solid wood floors are mostly manufactured with a tongue-and-groove for installation.
Engineered Wood Manufacturing
The lamella is the face layer of the wood that is visible when installed. Typically it is a sawn piece of timber.
The timber can be cut in three different styles: flat-sawn, quarter-sawn, and rift-sawn. However, because only one side of the wood is visible on flooring, "quarter-sawn" and "rift-sawn" will have the same appearance.
The Core / Substrate
1) Wood ply construction ("sandwich core"): Uses multiple thin plies of wood adhered together. The wood grain of each ply runs perpendicular to the ply below it. Stability is attained from using thin layers of wood that have little to no reaction to climatic change. The wood is further stabilized due to equal pressure being exerted lengthwise and widthwise from the plies running perpendicular to each other.
2) Finger core construction: Finger core engineered wood floors are made of small pieces of milled timber that run perpendicular to the top layer (lamella) of wood. They can be 2-ply or 3-ply, depending on their intended use. If it is three ply, the third ply is often plywood that runs parallel to the lamella. Stability is gained through the grains running perpendicular to each other, and the expansion and contraction of wood is reduced and relegated to the middle ply, stopping the floor from gapping or cupping.
3) Fibreboard: The core is made up of medium or high density fibreboard. Fibreboard has minimal expansion and contraction so the core is very stable. Due to the softer nature of fibreboard, wood floors with a thin lamella or veneer are more prone to denting. Fibreboard is less expensive than timber but is not VOC free and is not environmentally friendly.
Wood can be manufactured with a variety of different installation systems:
1) Tongue-and-groove: One side and one end of the plank has a groove, the other side and end has a tongue. The tongue and groove fit snugly together to form the floor. Floors with a tongue-and-groove can be installed by glue-down (both engineered and solid), floating (engineered only), or nail-down (not recommended for engineered).
2) "Click" systems: there are a number of patented "click" systems that now exist. A "click" floor is similar to tongue-and-groove, but instead of fitting directly into the groove, the board must be angled in to make the curved tongue fit into the groove. This system only exists for engineered wood floor and is designed to be used for floating installations. It is designed for the Do-It-Yourself market.
3) Floor connection system: There are a wide range of connection systems, as most of them are mill-specific manufacturing techniques. The general principle is to have grooves on all four sides of the plank with a separate, unconnected, piece that is inserted into the grooves of two planks to join them. The piece used for the connection can be made from wood, rubber, or plastic. This installation system allows for different materials (ie. wood and metal) to be installed together if they have the same connection system.
Other wood manufacturing styles
This process involves treating the wood by boiling the log in water at a certain temperature for an allotted amount of time. Then after preparation the wood is peeled by a blade from the outside of the log, and it works its way around the log toward the center, creating a wood veneer. This veneer is then pressed flat with high pressure to make the veneer flat. This style of manufacturing tends to have problems with the wood cupping or curling back to its original shape. This problem is commonly known as "face checking" and is a manufacturing defect. Rotary-peeled engineered hardwoods tend to have a plywood appearance in the grain.
This process involves the same treatment process that the rotary peel uses. However instead of being sliced in a rotary fashion, this style of wood is sliced from the end of a log. From there it goes through the same manufacturing process as a rotary peeled product. However this style of engineered hardwood tends to have less problems with "face checking" and also does not have the same plywood appearance in the grain. However, this product can tend to have edge splintering and cracking due to the fact it has been submersed in water and then pressed flat.
Instead of boiling the hardwood logs, in this process they are kept at a low humidity level and dried slowly to keep moisture from inside of the wood cells. The manufacturing process to get this top veneer layer is similar to how a solid hardwood is manufactured. This style of engineered hardwood has the same look as solid hardwood, and does not have any of the potential problems of "face checking" that rotary- and slice-peel products have, because the product is not being exposed to added moisture.
Floor Finishing, Refinishing, and Sanding
Sanding provides a method for smoothing an installed floor, compensating for unevenness of the subfloor. Additionally, sanding is used to renew the appearance of older floors. Sanding using successively finer grades of sandpaper is required to ensure even stain penetration when stains are used, as well as to eliminate visible scratches from coarser sandpaper grades used initially. Prior to modern polyurethanes, oils and waxes were used in addition to stains to provide finishes. Beeswax and linseed oil, for example, are both natural crosslinking polymers are hardened over time. Modern polyurethanes, and polyester resins, used occasionally, are superior in toughness and durability.
Ash wood is extremely light to nearly white in color. This wood was formerly used to make tennis rackets and windmills due to its lightweight and sturdy nature. Floors made from ash wood are surprisingly durable given the weight of the wood, have excellent shock resistance, and remain smooth despite high traffic and friction, making the potential for damage minimal. For busy households with high levels of traffic, ash is an excellent choice.
One of the newest and most popular materials used in the flooring industry today. Made from grass, instead of wood, bamboo is available in 1,000 species throughout the world, making it a very available and easy to find choice for floors. Bamboo flooring looks similar to a standard wood floor's golden blond color, but is available in over 30 colors, making it versatile enough to appeal to everyone. Additionally, bamboo is a very hard material, environmentally friendly and cleans as easily as all other wood flooring.
A white wood with a red tinge, beech is excellent for those looking to install a durable, shock resistant floor. Beech gained popularity because it is adaptable and looks great in any room with its clear, smooth appearance. The average Beech wood tree is 120 feet high with long, straight grains. The smooth grains are suitable for smaller spaces, making a room appear to be larger than it is. Beech flooring is a fantastic choice for families with pets or children, having a natural resistance to daily wear and tear.
Yellow birch is very common for wood floors. It has a light yellow or pale appearance, and is typically chosen because of the unique curly or wavy pattern in the grain. This wood is very strong and durable, making it an excellent choice for high traffic areas or active families.
Cherry wood comes from trees up to 200 years old, and has a creamy white color. As flooring, it is appealing because of its fine, straight grain and satiny smooth texture. Though beautiful, this wood is usually considered too soft for an entire floor or large room and is mostly used in borders and accents. Cherry wood is an excellent choice if you are looking to upgrade a room in your home by adding a medallion to your foyer or redesigning an old staircase.
Because of its tan color, douglas fir is often mistaken for southern yellow pine. This floor is considered durable but can easily dent if used in a high traffic room. This wood is recommended for rooms that do not have windows because it can fade easily with sunlight. Small bathrooms or light traffic areas are ideal places for douglas fir.
Maple floors are extremely durable and available in a variety of colors and grades. Typically, the wood is creamy white with a slight reddish brown tinge and a straight grain, giving a long, linear look to a room. Hard maple polishes well making it receptive to cleaners and suitable for enamel finishes.
Hickory and Pecan
The hickories are an important wood group, and split into two groups; the true hickories, and the pecan or fruit bearing hickories. Hickory is the hardest, heaviest and strongest American wood, and is most easily recognized for its very pronounced differentiations in color. Having hickory in a room allows for freedom in accessorizing the space. You can match paints, furniture or fabrics to the various light or rich colors in the wood.
Pine is one of the softer woods. It is not as resistant to scuffs, dents and abrasions as other hardwoods, but is very often chosen for floors. Pine is better used in bedrooms, or second living rooms-spaces that get regular but not heavy traffic. Pine is light tan to yellowish white in appearance and very similar in both appearance and durability to a douglas fir floor.
There are two common types of oak flooring, red and white.
Red oak is white to light brown in color and very similar in general appearance to white oak, possessing a very long straight grain, and a coarse texture prior to finishing. The color of wood and grain pattern is more prominent in red oak flooring, but red oak floors are easier to clean than white, because they are more porous, making the wood more tolerant of cleaners and refinishers.
White oak is more durable than red oak, making it a better choice for a house that is well visited. It has a similar look to red oak, being lightly colored and having a long, straight grain, which can make a room appear to be larger than it is. Overall, white oak makes the appearance of a room, clean and simple.
The sycamore wood floor is white to light yellow in appearance and is preferred for use as a contrast to other woods. Because the wood is only moderate in weight, hardness and stiffness, it is best used as an accent wood for borders and medallions.
Walnut is one of the most beautiful and rich species of wood available on the market. They are famous for their blend of creamy white and dark chocolate colors and their occasional purplish tone. Walnut is a tough hardwood with a medium density, and is known for growing more lustrous with age. Cleaning walnut flooring is similar to other woods.
Grading refers to the system used by manufacturers to assess the appearance of hardwood floors. The National Wood Flooring Manufacturers Association created grades to reflect variances in color, grain pattern and other markings that occur in wood. The standards are meant to ensure that consumers get the best quality of wood possible. There are four standard grades your floors will be categorized into including clear, select, number 1 common and number 2 common; however some species may have multiple grades.
A clear grade notes that wood is light in color and looks flawless. The clear grade is pure, exposes grains that run evenly and has even color throughout. The wood is free of knots, discolorations and visible markings, like a shift in the wood's natural pattern. Upon installation, the clear grade is exceptionally durable but more expensive than other grades, and sometimes has limited availability.
The select grade is given to wood that is slightly darker in color (a mix of light and medium browns), but still looks smooth and flawless. The wood may contain some natural characteristics such as small knots. It is more common than clear woods and slightly more expensive than common grades.
Number 1 Common
Common grade wood is the most frequently used in homes because it is widely available and less expensive than clear or select grades. Consumers like the medium brown color and mix of natural features like swirls in the grain or small knots. The common grade has the best overall appearance to the human eye and looks very natural throughout the entire home.
Number 2 Common
Number 2 common grade has a rustic and raw appearance with a lot of color variations, from light to dark browns. It also has visible knots and changes in the grain. This grade of wood is best used in rooms that are used for utility purposes such as laundry rooms or closets, or where character marks and a contrast in color are desired.
The cut of the wood determines how the pattern will look once installation is complete. Boards can be cut from a hardwood log in several directions, exposing rings in different patterns. The most popular methods of cutting include plain-sawn, quarter-sawn and rift-sawn.
The plain-sawn cut of wood is the most common and cost effective choice when purchasing a floor. The log is cut from top to bottom, exposing the annual rings. You can actually see the tree's growth rings in the pattern of the wood, and because this cut produces the most lumber from each log, it is the most affordable.
The quarter-sawn method for cutting wood means the log is cut at a 90-degree angle to produce a uniform pattern in the grain. This method yields fewer and narrower boards per log than plain sawing, increasing costs significantly. Quarter-sawn boards are typically popular for decorative applications such as cabinet faces, because the grain has an even pattern.
This method of cutting is very similar in appearance to the quarter-sawn, but the wood is cut at a 30-degree or greater angle. The wood produces the least amount of boards per log, so this cut is premium and expensive. It is often favored for fine furniture and other applications where matching grain is extremely important.
WOOD FLOOR FINISHES
When installing hardwood floors in your home you have two options-purchase factory pre-finished planks or un-finished wood to be finished after installation. Both methods for finishing floors are widely accepted, so your choice should depend on the type of project, your budget, and the experience of your builder or installer. Having your floors finished at the time of installation can save you money. A builder often finishes a project in three steps: applying the stain, seal, and finish coat. Pre-finishing at the manufacturers can take twice as long, thus costing you more money. However, the benefit to purchasing a pre-finished floor is that the environment is controlled, eliminating factors like dust, traffic, temperature and humidity. Finishes are even and consistent due to the strict controls of manufacturers.
This is the most common floor finish. This finish can come pre-finished, or be applied by us and is available in gloss, semi-gloss, and satin sheen. Oil modified finish dries in up to 8 hours for each coat. This finish turns amber in color as it dries, is durable, and must be cleaned with a water-based cleaner. Due to it’s inexpensive nature it is an excellent choice if you are working with a more limited budget.
Choosing a water-based urethane finish for your floor is an excellent choice if you are seeking a durable floor finish. It is most commonly used in commercial, high-traffic settings like stores or offices because of its durability. It can come pre-finished or be professionally applied by our technicians at Raphael Hardwood Flooring. When dry, this finish leaves a very light, non-yellow color and dries more quickly than oil-modified urethane. This finish is more durable than oil-based urethane. We have chosen to exclusively use Radiant h2oil polyurethane.
Radiant H2Oil totally defies traditional classifications. It is an amazing blend of polyester, polyurethane, and polycarbonate with castor oil cooked into the backbone of the coating. The result is an extremely durable coating that enhances natural wood tones. Properties include exceptional build, clarity, and outstanding impact, scuff, and chemical resistance.
The moisture-cured urethane is a moisture-resistant finish. This finish is available in a satin or gloss non-yellow formula, and usually ambers with age. This finish has a strong odor and is best applied by a professional. Cleaning a moisture-cured urethane floor is the same as most polyurethane floors.
The conversion varnish is very similar to moisture-cured urethane and is a durable finish. It dries clear and non-yellowing in about 8 hours. Though easier to apply than moisture-cured urethane, it is best left to a professional due to very strong odors.
Polyurethane finishes are very strong and durable, and can come pre-finished, be applied by a professional or by you. The polyurethane finish is comparable to the strength of lacquer, making it a mainstream choice for very durable floors. A new trend among polyurethane finishes is adding Aluminum Oxide particles to the polyurethane finish. This increases the abrasion resistance of the wear layer.
UV-cured floors are stronger than normal polyurethane floors. Though similar to polyurethane, these floors are finished at the factory and the polyurethane finish is cured with Ultra Violet lights instead of using heat. This is a more expensive option for finishing your floors, but is recommended if you need a durable finish.
This finish is extremely hard and durable, acting as a barrier to dirt, moisture and daily wear and tear. Acrylic finishes must be applied by the manufacturer and installed pre-finished, making it a more expensive option. At the manufacturer, the finish is actually forced into the pores of the wood through extreme pressure. Because of the high price, these floors are mostly used in commercial settings.
Ceramic flooring is very rare and only applied when specifically ordered. The ceramic finish requires a technology that injects ceramic onto the surface layer of the wood, in order to increase abrasion resistance.
The level of sheen you choose for your floor should be a reflection of how much shine you would like your floors to have. Certain finishes are high gloss and others have a low or satin gloss. With a high gloss floor, you'll notice scuffs and scratches more readily than low gloss or satin finishes. High gloss finishes reflect more light and are typically used in more commercial or contemporary settings, while satin finishes reflect less light and are favored for more traditional settings, like homes and apartments.
Wood colors range from light colors to the darker richer colors. Heartwood is the center of the tree and the oldest and most dense section of the log. It is darker and richer in color than sapwood, which lies closest to the bark. The color difference may be so pronounced that heartwood and sapwood from the same species are marketed under separate names. Each species of wood has a range of color, so you'll be sure to find the color that is right for you.
The grain refers to the wood's natural growth pattern, and is viewed in the wood as lines. These grains are the wood's natural growth pattern and will affect the appearance of the wood. Depending on how the wood is cut, the grain can either be seen as a wavy or curly pattern, or more symmetrical in organized lines.
Janka Hardness Test
The Janka hardness test is a standard in the hardwood flooring industry to gauge the ability of the wood to tolerate denting and normal wear and tear. It is also a good indication of the effort required to either nail or saw the particular wood. The test is a measurement of the force necessary to embed a .444-inch steel ball to half its diameter in wood. Numbers typical range from the hundreds to the thousands, the higher the number the harder and more durable the wood.